Up next 1942 fifth wheel combined with a 1995 Ford F800 street sweeper Published on November 15, 2023 Author Nathaniel Valentin Share article Facebook 0 Twitter 0 Mail 0 Chrysler 68RFE vs. Aisin Seiki AS69RC vs. Ford 10R140 vs. Allison 10L1000 As modern diesel trucks become ever more powerful, and regulations from governmental agencies become ever more intense, the demand for a reliable, economical, and versatile automatic transmission has become more important than ever. Unfortunately, as transmissions become more complex as they have in recent years, two things begin to happen. One; is that they become much harder to fix when something goes wrong, causing fewer technicians to learn to repair them. Two; is that they become more likely to fail due to there are simply more things that can break. Some of these technological advancements are in our favor, but others are not. While adaptive shift protocol creates a personalized driving experience, and more gears allow us to improve fuel economy and keep us in the torque band at nearly all times, the addition of countless more moving parts with each new transmission makes transmission experts who pay their bills on 3 and 4 speed transmissions even more likely to swear off these devices Transmissions aren’t getting simpler, and they’re definitely not getting more affordable. Because of this, it is imperative that we educate the public on these transmissions, how they work, where they benefit, where they experience trouble, and what you can do to make sure they are successful for you and your personal needs.Subscribe Our Weekly Newsletter Compiling thousands of hours of research and development across a diverse landscape of transmissions for various applications, we have a uniquely qualified perspective on these modern transmissions, how they fail, and how they succeed. Our intent is to educate you through objectivity, facts, data, and information to further empower you to understand the transmission you own, or the transmission you may be buying in your vehicle. This article is an in-depth comparison of all 4 transmissions found in consumer-level heavy-duty trucks today. We share our years of expertise in rebuilding and up-armoring these 4 prolific transmissions. If you’d like to know more about these modern diesel transmissions, their intricacies, and how they compare to one another, then this article is for you. Introduction to the Chrysler 68RFE: A run-off of the questionable 45RFE transmission used in the Dodge Dakota of years passed, the 68RFE was implemented for the 2007.5 model year for Ram 2500 and 3500 trucks with the standard output motor. This makes the 68RFE the eldest transmission in this comparison. It has been mostly unchanged for 15 years, with the only notable changes being a few separator plate changes, and valve updates in the pump and valve body. Surprisingly, this transmission is still in use, although it is rumored to be exiting production in the very near future. As one of the most popular transmissions we encounter, we have a great amount of data on this transmission specifically that we will be sharing in this article. Benefits: The 68RFE transmission does have some notable benefits. Firstly, this is debatably the simplest transmission on this list. For comparison, we can manufacture two 68RFE transmissions in the time we can manufacture one 10-Speed transmission. It’s not radically complicated compared to its peers. This modestly suppresses the cost of repair and replacement. It’s also important to recognize that 68RFE has a radical amount of aftermarket support. Companies like Next Gen Drivetrain have invented a wealth of upgrades designed to make these products durable and trustworthy. Although the same can be said for other transmissions in this article, but not to the same extent. If you want to modify your 68RFE, there is no shortage of parts to do so. Drawbacks: As an older transmission, there are many documented imperfections. This may be due to the quantity out on the road. The 68RFE is notorious for struggling to support the needs of the ferocious Cummins motor. In fact, the 68RFE is an evolution of the 545RFE transmission used in the simple Dodge Dakota with many of the parts being directly interchangeable. The stall speed of this transmission’s torque converter is higher than it should be. Granted, this is likely to minimize engine load at idle to chew down tailpipe emissions, at the expense of low-end grunt and accessible torque. For this, we designed a lower stall stator assembly to be used in this torque converter to adjust stall speed to a much more comfortable figure. This is an important change to enhance the drivability of this transmission. The 68RFE is known for hydraulic issues that can lead to poor clutch longevity, most often in gears four through six. As the valve bores begin to wear, oil leaks out of oil circuits while they’re being used as well as into others that are not, sometimes creating an array of awkward shifts, loss of power, and high temperatures. Although a valve body or pump would help, it is certainly not the end-all-be-all. Conclusion: If you don’t modify your truck and service your transmission regularly, the 68RFE can make it as far as 250,000 miles or more if you’re exceptionally lucky. However, for the average consumer, the 68RFE is likely to be a problem at some point in the lifespan of the truck. A 68RFE transmission can be an incredibly durable and smooth-shifting transmission, but certainly not from the factory. Introduction to the Aisin Seiki AS69RC: Intended to be a heavier-duty option than the 68RFE, the AS69RC, a derivative of the older Toyota Land Cruiser transmissions, is largely unmapped terrain for the transmission remanufacturing industry. Beginning life in the 2013 model year, it is the successor to the deeply problematic AS68RC transmission. It was slightly revamped going into the 2019 model year and is still in production today. There are no confirmed plans for the AS69RC transmission to exit production in Dodge vehicles. Benefits: Although the AS69RC has many notable drawbacks, the transmission does have some benefits. Advantageously, the AS69RC is capable of extraordinary longevity. In fact, the highest mileage we’ve recorded within our company from a factory transmission is 605,000 miles. Granted, this was a customer who runs small tires, factory power, a lightweight trim level, performs religious maintenance, and almost exclusively travels highway miles. Nonetheless, this is an impressive figure. The AS69RC transmission is capable of towing and hauling very large loads. These transmissions are exclusive to 3500 and above trucks inside the Ram brand and are expected to carry massive weight. It is commonplace to see an AS69RC transmission featured in a vehicle married to a gooseneck, flatbed, or similar. A 68RFE would surely crumble in a 5500, making it necessary to provide this option to Ram customers. Drawbacks: Though it is true that the AS69RC has some popular advantages, it is not without its failures and drawbacks. Primarily, this transmission is notorious for being difficult to remanufacture, finicky, expensive, and lacking in technical information. This means that when this transmission does fail, and fail it does, it can be exceptionally difficult to find a qualified technician to repair this transmission. The requirements in terms of tooling and product to rebuild one of these transmissions properly is quite expensive. The result of this is that AS69RC transmissions are naturally more expensive to repair than your run-of-the-mill 4-speed transmission or similar. It is easy to spend $8,000 to $12,000 on even a towing build for the AS69RC transmission. We came to realize that a valve body upgrade is worth its weight in gold on an AS69RC transmission, motivating us to invent countless valves, pistons, springs, and dampeners to resolve these issues. If both the complication and expense of this transmission aren’t enough to raise concern, the AS69RC shifts terribly. This transmission requires an unusually aggressive fuel de-rate during shifts under load to maintain itself. Although this does contribute to its longevity, this leaves the shift quality poor. Coupled with the valve body’s natural inferiorities, it is an extraordinarily sludgy, unresponsive, and slow-to-shift unit. Conclusion: The AS69RC transmission features many strengths and many weaknesses. It certainly gets heavy cargo down the road and sometimes lives for long periods of time between internal maintenance. Unfortunately, it struggles at sustaining added power, large tires, or providing a welcoming and dynamic driving experience. Its shift quality is arguably the weakest in this comparison, leaving much to be desired for more enthusiastic drivers. Introduction to the Ford 10R140: After years of general success with the 6R140 transmission, Ford had to find a way to increase fuel economy and decrease tailpipe emissions to feature its most powerful Super Duty (2019+). With this came the advent of the 10R140 transmission, Ford’s first 10-Speed, “heavy-duty” transmission. This unit follows the solenoid strategy system of the prior 6R140, but with 4 more forward gears. It is in production to this day, featuring gas and diesel variants, as well as PTO and non-PTO configurations. Benefits: The 10R140 was designed with a clear first priority; emissions. Current diesel (and gas) motors are producing more power than ever before, whilst also being expected to achieve greater fuel economy than ever as well. The 10R140 supports higher fuel economy standards and decreased emissions by offering more usable gear ratios to help the vehicle choose the most economical operating range for all conditions adaptively and independently. For this goal, it succeeds. 10-speed transmissions in general offer excellent driving dynamics, when they’re working properly. This is because, with 10 forward gear ratios, they can choose whatever gear ratio they desire. This allows them to always keep you in the torque band when you need it, have maximum pulling power at almost any speed, and all while saving your wallet when it comes time to fuel up. Drawbacks: As with all things, there are imperfections. Ford is not exactly known for high-quality manufacturing practices or the use of premium materials. As such, the 10R140 suffers from a variety of different problems similar to its smaller brother, the 10R80. From the leaky valve body to the C-D-F drum overheating and pushing its bushing out of place, depriving the drum of oil, the 10R140 has no shortage of documented and prolific mechanical and hydraulic issues. These are among the most electronically complicated transmissions on the road today. Ten forward gears mean lots of solenoids, wiring, valves, and sensors. These are just more things that can fail. This is why a Toyota with 100,000 miles is barely broken in, and a Bentley with 100,000 miles is virtually unheard of. More parts simply mean more parts that can break. 10R140 transmissions suffer from a confluence of cheap parts, imperfect design, and excessive complication. All of these factors together leave 10R140 owners likely to require repair in the vehicle’s life, especially when adding power, tires, weight, or any other additional stress. When they fail, which is quite common, they are exceptionally expensive to repair. This means that if you find a technician capable of repairing this complicated transmission, the parts won’t be cheap, and neither will the labor. Conclusion: As Ford’s first heavy-duty 10-Speed transmission, the 10R140 has some tall expectations. It has succeeded in expanding fuel economy expectations and improving driving dynamics, as many 10-Speed units do. Unfortunately, the 10R140 is cheaply made, expensive to repair, and complicated nature proves to be a fertile area for improvement. Fortunately, we have invented an array of pieces to up-armor these units to ensure that 10R140 owners can be confident in their unique transmissions Introduction to the Allison 10L1000: As a joint venture between Ford and GM, the Ford 10R140 and Allison 10L1000 are sister transmissions. They feature common architecture, design features, and even some interchangeable parts. The Allison 10L1000 transmission first entered use in the 2019 model year to correspond, much like Ford, with a new surge of fuel emissions mandates and ever more ferocious powertrain systems. The 10L1000 is still in use today in heavy-duty GM trucks such as the Silverado and Sierra 2500 and above. Benefits: As a sister transmission to the Ford, it features many of the same benefits. The 10L1000 transmission succeeds in maximizing fuel economy and minimizing tailpipe emissions; a notable benefit. In fact, the 10L1000 allows these trucks to achieve as much as 23mpg on the freeway. These numbers would be unimaginable mere years ago. If fuel economy is a priority to you, the 10L1000 might prove a viable option. As with most 10-Speed units, these can drive very well when in good condition. Much like the 10R140, this transmission will always keep you in the torque band under heavy throttle. You don’t have the awkward moments of a turbo not being able to catch up or falling out of the power band. Ten-Speed units are programmed by almost every manufacturer to optimize for access to power under heavy throttle input, making them very nice to drive. Drawbacks: Much in the way that this transmission’s benefits are largely consistent with its sister 10R140 transmission, so are its drawbacks. Allison has a history of manufacturing durable and trustworthy transmissions. The problem is that this is not a true Allison, but rather an “Allison branded transmission.” But what does this mean? That’s corporate marketing lingo for rebadging someone else’s product with your badge because you think it’ll sell better. This transmission is overwhelmingly Ford with few Allison influences. The Allison influence is mostly the manual valve, torque converter, and case. Frankly, that’s not very good news. Allison might have a good reputation, but torque converters are their Achilles’ heel. The Ford torque converter may not be perfect, but the Allison is not much better. When designing better converters for these transmissions, we needed to do a lot of redeveloping on both of them. In the Allison, for any decent power, we decided it was best to literally discard the 10L1000 transmission torque converter and start with a 6 Speed torque converter as a base and modify it to function on a 10L1000. It was simply more reliable. Also, the 10L1000 is more complicated than the 10R140, causing it to suffer from a host of hydromechanical and electrical issues. 10L1000 transmissions are known to flare, bang, and shift at awkward times when they’re beginning to degrade. Although a valve body and pump upgrade can often save you from this, it doesn’t change the fact that the torque converter, drum, E-Clutch hub, and more are known to crumble in this supposedly heavy-duty transmission Conclusion: As a 10-Speed transmission, the 10L1000 has much to offer in the realm of driving dynamics, fuel economy, and tailpipe emissions. Conversely, this product has trouble being reliable and trustworthy, especially when the truck features added power. Even minor performance upgrades such as a tuning module and some 35s can often cause an Allison 10L1000 to degrade and develop dysfunction. It took a large amount of product development to make these transmissions trustworthy. They’re great when they work, and very expensive when they don’t. So who’s the best? As one can see, all 4 of these transmissions are very very different. It would be most accurate for us to assess their unique points of superiority. Because of this, we will be electing the best unit based on individual priorities. They will be assessed based on fuel economy, towing/hauling, and aftermarket potential. Best for Fuel Economy: Allison 10L1000 & Ford 10R140 (Tie) This is a relatively easy conclusion. Ten-Speed transmissions exist specifically for fuel economy and emissions. This is naturally where they are prone to succeed, and seeing mid-20-mpg on the highway is virtually impossible without modifying a truck featuring an AS69RC or a 68RFE transmission. The 4 additional forward gears are bound to produce the best fuel economy figures achievable with these massive and powerful trucks. Best for Towing & Hauling: Aisin Seiki AS69RC This was rather close (AS69RC/68RFE). The 10-Speed duo certainly has a lot to offer when towing due to their strong driving dynamics and easy accessibility of torque in almost any gear. Unfortunately, customers who tow frequently will be troubled by the poor reliability of 10-Speed transmissions. Additionally, the 68RFE is the only unit in this comparison that doesn’t have a PTO capability as it’s an inflated gas transmission, making it non-competitive for this acknowledgment. The AS69RC, despite its imperfections, is most comfortable hauling heavy loads and daring conditions. Best for Aftermarket Support & Performance: Chrysler 68RFE All of the transmissions in this comparison can be built and up-armored in some way, but none have the wealth of aftermarket support that the Chrysler 68RFE does. This is a byproduct of it being the eldest transmission featured in this comparison. In 15 years, consumer demand has paid for a massive amount of research and development; not just by Next Gen Drivetrain, but in general across this industry. Despite being perhaps the weakest in this comparison, the 68RFE has the most upgrade support of any of them. Conclusion to this Comparison: The reality, without bias, is that all of these transmissions are excellent in some areas, and lacking in others. None of them are perfect, and none of them are hopeless. No one transmission is objectively and simply, “the best” or “the worst.” Because of this, it’s important that we find objectivity in which units are best at specific consumer priorities. If you’re in the market for a truck and curious about which transmission is right for you, it is best to drive them all. Take home the one that you like most, because that will serve to be the most important factor. If you already own a truck that has one of these transmissions, know that none of them is a dead end. Regardless of which one you have, should it malfunction, or should you simply expect more out of it, we have gone to great lengths to make a wealth of options available to consumers of a variety of different backgrounds. Any transmission can be up-armored in the right hands. The best thing any of us can do is to simply follow proper maintenance, avoid abusing the transmission, and hope for the best. FREQUENTLY ASKED QUESTIONS For a new or used diesel truck purchase, which transmission should be avoided? When considering a diesel truck, whether new or used, it’s important to steer clear of specific problematic transmissions. The AS68RC transmission, in particular, has a reputation for issues that make it less than ideal for most buyers. Known for its reliability challenges, investing in a truck with this transmission might lead to more headaches than it’s worth. For those seeking a smooth, dependable driving experience, it’s wise to explore other transmission options that promise enhanced performance and fewer complications. How much power can the 68RFE and Aisin Seiki handle from the factory? Understanding the Power Capacity of the 68RFE and Aisin Seiki Transmissions When considering how much power factory transmissions can handle, both the 68RFE and Aisin Seiki stand out in distinct ways. These transmissions are commonly associated with heavy-duty performance, but their capacities differ due to engineering choices and design focus. 68RFE Transmission Origin and Design: Typically found in vehicles requiring robust power delivery, the 68RFE is engineered to manage everyday demands effectively. Power Capacity: From the factory, the 68RFE is generally rated to handle up to 400 horsepower and around 800 lb-ft of torque. It is built to balance performance with durability, making it a versatile option for various applications. Aisin Seiki Transmission Build and Purpose: Developed for even more rigorous tasks, the Aisin Seiki transmission is crafted with a strong emphasis on heavy-duty usage. Power Capacity: This transmission can handle slightly more power, often rated at around 385 horsepower but capable of managing up to 900 lb-ft of torque. Its design favors those looking for additional towing capabilities and longevity under stress. Each transmission has its strengths, with the 68RFE suitable for a wide range of purposes, while the Aisin Seikiexcels in environments demanding greater torque capacity. Understanding these differences can guide you in selecting the right solution for your power needs. Is it possible to tune the Aisin Seiki transmission? Can the Aisin Seiki Transmission Be Tuned? If you’re wondering whether the Aisin Seiki transmission can be tuned, the short answer is no, not with the current level of technology available. The challenge lies in its advanced electronic systems and complex encryption. These elements create a barrier that current technological capabilities struggle to overcome, making modifications to its control systems nearly impossible. Why Is It Untunable? Complex Encryption: The transmission’s control systems are protected by sophisticated encryption, which prevents unauthorized modifications. Advanced Electronics: The electronic systems integrated into the transmission are highly complex. This complexity means conventional tuning tools and software can’t access or alter the necessary parameters. The Downside Many enthusiasts find this inability to modify a significant drawback, especially when compared to other transmissions like the versatile 68RFE, which offer more flexibility for performance enhancements. In summary, unless significant advancements in tuning technology occur, adjusting the Aisin Seiki transmission remains beyond reach for now. Can I convert from a 68RFE to an Aisin Seiki or vice versa? Short Answer: No, it’s not feasible. Detailed Explanation: Converting a 68RFE transmission to an Aisin Seiki, or the other way around, is not a viable option due to a host of intricate challenges. Firstly, the two transmissions rely on distinct electronic and mechanical architectures. The hardware differences alone would be a major hurdle. Beyond that, each transmission operates with its own unique electronic control unit, essentially serving as the ‘brain’ for handling operations. This means the systems are programmed to communicate and function distinctly from one another. Consider the Following Analogy: Imagine trying to play a video game designed exclusively for one gaming console on a completely different console. Just as those systems wouldn’t be compatible with each other, neither are the electronics and control systems of these transmissions. Furthermore: The more advanced AS69RC transmission cannot be installed in older models (specifically 2007.5 to 2012 vehicles) due to its sophisticated electronics. While these conversions aren’t possible, each transmission model does benefit from specialized upgrade solutions tailored to enhance their durability and performance without needing a swap. How can I identify whether my truck has a 68RFE or an Aisin Seiki transmission? To determine if your truck is fitted with a 68RFE or an Aisin Seiki transmission, focus on the placement of the transmission oil dipstick. This simple detail can help you quickly identify the transmission type: Aisin Seiki Transmission:If the transmission oil dipstick is situated on the driver’s side of the engine bay, your truck most likely has an Aisin Seiki transmission. This version is recognized for its enhanced durability and updates over older models. 68RFE Transmission:Conversely, if the dipstick is not on the driver’s side, it’s more likely to belong to the 68RFE category. By simply checking the location of the dipstick, you can confidently ascertain the type of transmission in your vehicle. What should be considered when upgrading or replacing a truck transmission? Transmissions aren’t getting simpler, and they’re definitely not getting more affordable. Because of this, it is imperative that we educate the public on these transmissions, how they work, where they benefit, where they experience trouble, and what you can do to make sure they are successful for you and your personal needs. Key Considerations for Upgrading or Replacing Your Truck Transmission Stick with the Original: Whenever possible, replace or upgrade the transmission your truck was originally manufactured with. This ensures compatibility and reliability. For example, if your truck was built with a 68RFE, consider enhancing that specific transmission to meet your needs rather than opting for a complete overhaul with a different model. Evaluate the Options: If you’re in the market for a new or used diesel truck, it’s crucial to know which transmissions to avoid. Some models have well-documented issues that can lead to costly repairs down the line. Research platforms like the Aisin AS69RC, which, while robust, may require modifications to handle increased power efficiently. Plan for Longevity: Thinking about the long term is essential. If you’re planning to add power or keep your vehicle for years to come, expect to rework your transmission completely. This proactive approach prevents future issues and enhances performance. Seek Expert Assistance: Navigating the world of transmissions can be daunting. Don’t hesitate to reach out to professionals who can provide insights and guidance tailored to your specific situation. By understanding these factors, you can make informed decisions that ensure your truck’s transmission meets your personal and performance needs. What are the common problems associated with the Aisin Seiki transmission? Drawbacks: Though it is true that the AS69RC has some popular advantages, it is not without its failures and drawbacks. Primarily, this transmission is notorious for being difficult to remanufacture, finicky, expensive, and lacking in technical information. This means that when this transmission does fail, and fail it does, it can be exceptionally difficult to find a qualified technician to repair this transmission. The requirements in terms of tooling and product to rebuild one of these transmissions properly is quite expensive. The result of this is that AS69RC transmissions are naturally more expensive to repair than your run-of-the-mill 4-speed transmission or similar. It is easy to spend $8,000 to $12,000 on even a towing build for the AS69RC transmission. We came to realize that a valve body upgrade is worth its weight in gold on an AS69RC transmission, motivating us to invent countless valves, pistons, springs, and dampeners to resolve these issues. If both the complication and expense of this transmission aren’t enough to raise concern, the AS69RC shifts terribly. This transmission requires an unusually aggressive fuel de-rate during shifts under load to maintain itself. Although this does contribute to its longevity, this leaves the shift quality poor. Coupled with the valve body’s natural inferiorities, it is an extraordinarily sludgy, unresponsive, and slow-to-shift unit. Additionally, one of the most significant weaknesses of the Aisin Seiki transmissions, including the AS69RC, is the K2 hub. This component often strips itself internally, necessitating a billet upgrade to survive even under normal towing conditions. The inherent design flaws mean that tasks like towing a gooseneck or operating heavy machinery can quickly lead to failure. The transmission’s electronic systems pose another challenge. With complex encryption, the AS69RC cannot be tuned easily, limiting performance enhancements that are possible with other transmissions. This untunability is a significant drawback for those seeking more adaptable transmission solutions. Despite these issues, the Aisin Seiki models can still be reliable for those who require a durable, factory-compliant transmission without aftermarket tuning. However, the limitations in power handling and the high repair costs make it a less appealing option for heavy-duty applications compared to more versatile alternatives. What are the common problems associated with the 68RFE transmission? Drawbacks: As an older transmission, there are many documented imperfections. This may be due to the quantity out on the road. The 68RFE is notorious for struggling to support the needs of the ferocious Cummins motor. In fact, the 68RFE is an evolution of the 545RFE transmission used in the simple Dodge Dakota, with many of the parts being directly interchangeable. The 68RFE’s mechanical challenges stem from its high-cost production requirements for high-performance applications. Nearly all of its internal components must be reengineered to handle increased power, making it expensive to modify. Unmodified, it often fails within a few thousand miles at 400HP+, and performance declines rapidly with any additional power, mass, or tire size. Performance Limitations: The stall speed of this transmission’s torque converter is higher than it should be. Granted, this is likely to minimize engine load at idle to chew down tailpipe emissions, at the expense of low-end grunt and accessible torque. For this, we designed a lower stall stator assembly to be used in this torque converter to adjust stall speed to a much more comfortable figure. This is an important change to enhance the drivability of this transmission. Hydraulic Issues: The 68RFE is known for hydraulic problems that can lead to poor clutch longevity, most often in gears four through six. As the valve bores begin to wear, oil leaks out of oil circuits while they’re being used as well as into others that are not, sometimes creating an array of awkward shifts, loss of power, and high temperatures. Although a valve body or pump would help, it is certainly not the end-all-be-all. Cost Implications: Where most transmissions can be upgraded for around $4,500, enhancing a 68RFE to manage the demands of a tuned truck often costs between $6,000-$7,000. This highlights the significant investment required to offset its design limitations. In summary, while the 68RFE can be adapted for higher performance, its inherent design issues and the associated costs make it a challenging choice for those looking to push their vehicle’s limits. What are the differences between the 68RFE and Aisin Seiki transmissions? Introduction to the Chrysler 68RFE: A run-off of the questionable 45RFE transmission used in the Dodge Dakota of years passed, the 68RFE was implemented for the 2007.5 model year for Ram 2500 and 3500 trucks with the standard output motor. This makes the 68RFE the eldest transmission in this comparison. It has been mostly unchanged for 15 years, with the only notable changes being a few separator plate changes and valve updates in the pump and valve body. Surprisingly, this transmission is still in use, although it is rumored to be exiting production in the very near future. As one of the most popular transmissions we encounter, we have a great amount of data on this transmission specifically that we will be sharing in this article. While the 68RFE transmission is notably simpler compared to its competitors, it is easily identified by its transmission oil dipstick located on the passenger side of the engine bay. Despite its simplicity, in stock form, it struggles to hold much more than factory power and is known for hydraulic issues that can lead to poor clutch longevity, especially in gears four through six. Benefits: The 68RFE does have some notable benefits. Firstly, this is debatably the simplest transmission on this list. For comparison, we can manufacture two 68RFE transmissions in the time we can manufacture one 10-speed transmission. It’s not radically complicated compared to its peers, which modestly suppresses the cost of repair and replacement. Additionally, the 68RFE benefits from a vast amount of aftermarket support. Companies have developed a wealth of upgrades to enhance durability and performance, making it a modifiable option for enthusiasts seeking to enhance their vehicle’s capabilities. Drawbacks: As an older transmission, many documented imperfections exist, partly due to the sheer number of units on the road. The 68RFE struggles to support the needs of the ferocious Cummins motor, with its torque converter’s high stall speed likely minimizing engine load at idle. This design choice may help with emissions but sacrifices low-end torque. To combat this, a lower stall stator assembly can be implemented to adjust the stall speed, improving drivability. Furthermore, the transmission faces challenges in terms of valve bore wear, leading to awkward shifts and high temperatures, which could be mitigated by valve body upgrades. Conclusion: If you don’t modify your truck and service your transmission regularly, the 68RFE can make it as far as 250,000 miles or more if you’re exceptionally lucky. However, for the average consumer, the 68RFE is likely to be a problem at some point in the lifespan of the truck. A 68RFE transmission can be incredibly durable and smooth-shifting, but certainly not straight from the factory. Introduction to the Aisin Seiki AS69RC: Intended to be a heavier-duty option than the 68RFE, the AS69RC, a derivative of older Toyota Land Cruiser transmissions, is largely unmapped terrain for the transmission remanufacturing industry. Beginning life in the 2013 model year, it is the successor to the deeply problematic AS68RC transmission. The AS69RC was slightly revamped going into the 2019 model year and remains in production today, with no confirmed plans for its discontinuation in Dodge vehicles. The Aisin Seiki equipped trucks have their transmission oil dipstick on the driver’s side of the engine bay, distinguishing them from the 68RFE. The AS69RC is known for requiring a substantial fuel de-rate to change gears, minimizing fuel delivery to alleviate torque load on the transmission, thereby aiding longevity but impacting performance. Benefits: Although the AS69RC has many notable drawbacks, it boasts impressive longevity, with some units reaching 605,000 miles under optimal conditions, such as factory power, small tires, and regular maintenance. Additionally, it is capable of towing and hauling very large loads, making it a suitable choice for 3500 and above trucks tasked with heavy-duty applications. Drawbacks: This transmission, however, is notorious for being difficult to remanufacture, finicky, expensive, and lacking in technical information. The complexity and expense of rebuilding the AS69RC make it notably more costly to repair. Moreover, it suffers from poor shift quality due to aggressive fuel de-rate requirements and inherent valve body shortcomings, resulting in sluggish and unresponsive shifts. Conclusion: The AS69RC transmission features many strengths and weaknesses. It effectively handles heavy cargo and can last for long periods between maintenance. However, it struggles with sustaining added power and large tires, and its shift quality leaves much to be desired for more enthusiastic drivers. While it can be reliable, these challenges highlight the differences when compared to the more electronically versatile 68RFE. Total 0 Shares Share 0 Tweet 0 Pin it 0 Share 0
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